The company is a specialized service provider for wastewater and exhaust air treatment, primarily for the petrochemical industry. It operates as a CO₂-neutral partner and offers solutions both for day-to-day operations and for major projects such as turnarounds (TAR).
What does the “Plug & Safe” principle mean?
Behind “Plug & Safe” are modular, scalable, mobile solutions that can be precisely adapted to each site and each specific application. The goal is rapid operational readiness combined with maximum safety.
Who manages the company?
The management consists of Rüdiger P. Weber (Managing Director) and Caspar N. BROCKHAUS (CEO of the BROCKHAUS Group).
What types of media can be treated?
The systems are designed for different physical states and pollutant groups: exhaust air and process gases, wastewater, aerosols, suspensions (substances with suspended solids), as well as free phases (e.g. light-liquid or sludge separation).
What volume flows can be processed?
Liquid applications: capacities from 0 to over 300 m³/h. Air and gas applications: scalable solutions from 0 to over 10,000 Nm³/h. In practical examples, exhaust air flows of up to 7,000 m³/h have already been safely treated.
What role does activated carbon play?
Activated carbon is used due to its excellent adsorption capacity to remove a broad spectrum of organic compounds as well as certain inorganic substances from air and water by adsorption. BROCKHAUS has a large portfolio of different activated carbon types that can be used for a wide range of substance groups.
Can temperatures be controlled?
Yes, systems are available for cooling gas and wastewater streams. With our mobile cooling systems (heat exchanger and chiller unit), temperature reductions of up to 60 K can be achieved.
Which specific treatment systems does BROCKHAUS offer?
BROCKHAUS VCU: mobile combustion chamber for low-emission combustion of combustible substances in exhaust gases.
BROCKHAUS SWS: mobile activated carbon filters (SWS = quick-change system) for combined treatment of wastewater and gas streams.
BROCKHAUS SARA: patented treatment system for cleaning contaminated exhaust air from suction vehicles.
BROCKHAUS CPI: emission-free separation of light liquids.
What accessories and components are available?
The portfolio includes, among other things, explosion-proof pumps and blowers, flame arresters, UPE and stainless steel hoses, heat exchangers, various fittings, mobile measuring technology, and mobile storage tanks.
What does BROCKHAUS offer for plant shutdowns (TAR)?
BROCKHAUS acts as an experienced single-source contractor for the entire wastewater and exhaust air treatment during a turnaround. This minimizes the number of interfaces and thus the risk of misunderstandings between different service providers.
What service level is guaranteed during a TAR?
The company offers 24/7 full-service, ranging from requirements analysis and project management through to aftercare.
How is operational safety increased during shutdowns?
Qualified personnel (engineers and service technicians) as well as continuous system monitoring ensure smooth execution of the shutdown.
How is treatment performance monitored?
Through BROCKHAUS Monitoring, mobile systems are used to control and monitor plants. Data can be output on site or transmitted remotely.
Do the data serve as evidence for authorities?
Yes, the systems deliver measurable results that serve as proof of treatment performance for both the customer and the authorities (e.g. compliance with TA Luft requirements).
Which technical documents are provided?
BROCKHAUS provides detailed documentation at short notice, such as data sheets, P&IDs (piping and instrumentation diagrams), and other records.
What economic benefits do the mobile solutions offer?
For example, by using mobile CPI systems to relieve API separator basins, customers have already saved up to €700,000 by avoiding manual emptying.
How efficient is pollutant reduction?
Compliance with TA Luft emission limits and the discharge limits stipulated by authorities for wastewater treatment can be ensured without difficulty, also due to the scalability of the systems.
Are there solutions for unforeseen events?
Yes, mobile systems are also used for rapid damage management during or after an incident. Our treatment systems can be quickly installed on site using the “Plug & Safe” principle. Via an emergency hotline we are available to our customers 24/7, 365 days a year.
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